Hybrid And Electric Vehicle Precautions: 2019 Chevrolet Volt

There are many precautions and instructions to follow while repairing hybrid and electric vehicles. To help you find this information, RTS has an OEM Hybrid And Electric Vehicle Disable Search page. Here you will find step-by-step instructions on how to find the disable procedure in the service manual. You will also find precautions for welding, refinishing, and if a scan tool and DVOM are required for disabling. Let’s take a look at the 2019 Chevrolet Volt.

The full OEM Hybrid And Electric Vehicle Disable Search page for the 2019 Chevrolet Volt can be viewed on the I-CAR website. This will give you a good understanding on precautions needed while repairing the vehicle. I-CAR does not have permission to show procedures. However, Chevrolet has a paid subscription website with hybrid disabling procedures.

There are many things to keep in mind while repairing a high-voltage (HV) vehicle, as opposed to a vehicle with a 12 V battery system and a gasoline engine. This is why it is important to follow the procedure on the OEM service site.

Here is an example of information you will find in the disable procedure: per the 2019 Chevrolet Volt service manual, High Voltage Disabling: “Note: The High Voltage Disable procedure, regardless of the method, only de-energizes the high voltage circuits and components outside of the Hybrid/EV battery pack, dangerous voltage levels always exist within the Hybrid/EV battery pack.”

The service manual also states that a scan tool and a high-voltage DVOM is needed to disable the high-voltage battery system.

Always follow the OEM procedure for disabling a high-voltage system in order to ensure a complete, safe, and quality repair.

Additional I-CAR Collision Repair News you may find helpful:
A Video Tour Of The RTS Portal: OEM Hybrid And Electric Vehicle Disable Search
Collision Information Website Access: General Motors
Hybrid And Electric Vehicle Article Hotspot
Step-By-Step: Accessing General Motors Repair Information


Related I-CAR Courses

  • Film Thickness Gauge For Plastic Parts - Is It Worth The Investment? Friday, 26 April 2024

    Film thickness gauges continue to be a valuable tool in the collision industry. Most shops have gauges that work with both ferrous and non-ferrous substrates. So, should shops invest in a film...

  • Body Shop Business: EV Intake Process Wednesday, 24 April 2024

    Body Shop Business has released an article highlighting the importance of the electric vehicle (EV) intake process.

  • Repairer Driven News: Matte Clearcoat Challenges Monday, 22 April 2024

    Repairer Driven News (RDN) has released an article highlighting the challenges of matte and semi-gloss clearcoat.

  • I-CAR Just In Time: EV Repair Tips Wednesday, 17 April 2024

    Sometimes seeing is understanding, that’s why I-CAR's technical team created the Just in Time video series to guide you through a variety of collision repair topics from ADAS and EVs to repair tips...

  • I-CAR RTS App Monday, 15 April 2024

    Looking for another tool for your toolbox? An informational guide at your fingertips? Well, the I-CAR Repairability Technical Support (RTS) app is what you are looking for!

  • Repairer Driven News: ADAS Radar Optimized Paint Color Resources Friday, 12 April 2024

    Changes in advanced driver assistance systems (ADAS) radar technology are introducing new refinishing considerations. Paint film thickness not only may affect the performance of ADAS radars, color...

  • Back-To-Basics: Window Tab Retractor Thursday, 11 April 2024

    Sometimes going back-to-basics can make the difference between a quality repair and a failed repair. Window regulators have evolved over the years, most now using a clip type retaining method. With...

  • High-Voltage Vehicle Paint Booth Quick Reference Tuesday, 9 April 2024

    When refinishing high-voltage (HV) vehicles, it is important to check for OEM paint booth temperature recommendations so that HV components do not get damaged in the heat.

  • Ford On Target 2024: Volume 1 Friday, 5 April 2024

    Ford has released the first installment of their On Target publication for 2024.

  • 3M Offers SOP And Process Hands-On Training and Skill Development Thursday, 4 April 2024

    The 3M Skills Development Center is a 15,000 sq ft facility where technicians can take a Body Repair Course or Paint Prep and Refinish Course. Both courses are majority hands-on of standard...