Back-To-Basics: Stationary Glass Installation Considerations

Details Posted on 30 October 2024 | Share:

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Sometimes going back-to-basics can make the difference between a quality repair and a failed repair. When replacing stationary glass there are extra considerations to perform a complete and quality repair.

Stationary glass isn’t just the windshield, which has become a more complex repair or replacement operation than it once was. Each of the following also provide their own set of challenges:

• Quarter glass
• Backglass
• Glass roof panels
• Fixed glass on sliding doors

Depending on the method chosen to remove the glass, there is the possibility to severely damage the panel, or cause harm to yourself or others helping. Always use caution, and the proper protective equipment for the technicians and the vehicle. If the technician is removing the glass from a removable panel, they may have an easier time if the panel is still mounted to the vehicle, or on a sturdy surface, like a stand.

Not all stationary glass is able to be reused. For example, the Mustang Mach-E uses RIM encapsulated glass that, if removed, must be replaced. Stationary glass is often removed when repairing, replacing, or refinishing a panel. To remove it successfully without damaging the glass or the panel, the interior trim may need to be removed.

If the glass is bonded into a moveable panel, like the liftgate, there is the extra complication of the wiper motor, and the possibility that the panel may not be mounted to the vehicle yet. Since the technician may need to ensure that the glass is aligned properly with the adjacent quarter panels, it is a good practice to have the panel mounted to the vehicle and the wiper motor installed prior to installing the glass.

Many fixed glass panels often have alignment pins on the inside of the glass. If reusing the glass, these pins may be damaged or cut off during the removal of the glass. Special care needs to be taken while reinstalling, to ensure the glass is positioned correctly. Not only does the technician need to ensure the glass is positioned correctly within the glass opening, they need to ensure the glass aligns correctly to the adjacent panels; the liftgate, adjacent doors, trim pieces, moveable glass panels, and other stationary glass panels are all possibilities.

As the urethane used for bonding glass to vehicles cures from outside in, ensuring there is no need to remove the glass again can save costly and messy rework. Different manufacturers have different requirements for the installation of stationary glass. Always follow vehicle maker recommendations, product maker recommendations, and SOPs to ensure a complete, safe, and quality repair.

Additional I-CAR Collision Repair News you may find helpful:

• A Video Tour of the RTS Portal: OEM Glass Replacement
• OEM Glass Replacement Page: UPDATE
• Stationary Glass Pinchweld Preparation - New Panel

Related I-CAR Courses

Course Damage Analysis of Stationary Glass

Course Stationary Glass Removal and Installation