Backup Batteries and Main Battery Disconnect

Backup batteries sometimes referred to as auxiliary or supplemental batteries, serve an important role in maintaining power for certain vehicle systems even while the 12-volt battery power is cut. The backup batteries can aid in emergency situations by maintaining power for features like GM OnStar, Toyota Safety Connect System, and FCA Assist to name a few.

These batteries are not to be confused with vehicles that have more than one battery, like many hybrids. These types of backup batteries are often part of another module or part. Typically, the backup battery cannot be recharged and must be replaced if depleted. Which is why it is important to know whether the vehicle being repaired has a backup battery for a certain system and how to properly disconnect the main 12 V batteries prior to repairs. Battery disconnect procedures can be found within the vehicle specific service manual.

For example, per the 2025 Chevrolet Equinox service manual, for vehicles equipped with a battery back-up:

"Do not disconnect the main vehicle battery or remove the OnStar® fuse with the ignition key in any position other than OFF. Disconnecting power to the OnStar® module in any way while the ignition is ON or with retained accessory power activated may cause activation of the OnStar® Back-Up Battery. This action is per design as the back-up battery is designed to provide power to the telematics communication interface control module so an emergency notification call can be made after an event where the main battery is disabled. Once the Back-Up Battery is activated it will stay on until the power is restored back to the telematics communication interface control module. The telematics communication interface control module naturally chooses the main supply voltage as it’s default supply, but if the main supply is removed or lost for any reason the OnStar® module will use the Back-Up Battery as a power supply as long as the default supply can not be detected. The back-up battery is not rechargeable and once discharged below 9.5 volts the back-up battery must be replaced."

This is just one example, the proper procedures to disconnect a battery can vary for each vehicle. Always follow OEM procedures and warnings to ensure a complete, safe, and quality repair.

Additional I-CAR Collision Repair News you may find helpful:


Related I-CAR Courses

  • I-CAR Just In Time: Cybertruck Tuesday, 11 March 2025

    Sometimes seeing is understanding, that’s why I-CAR's technical team created the Just in Time video series to guide you through a variety of collision repair topics from ADAS and EVs to repair tips...

  • GM Repair Insights: Winter 2025 Monday, 10 March 2025

    The winter edition of General Motors (GM) Repair Insights magazine is now available.

  • Refinishing Park Assist Sensors: Genesis Friday, 7 March 2025

    Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require...

  • Refinishing Park Assist Sensors: Hyundai Friday, 7 March 2025

    Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require...

  • Structural Straightening: Rivian Wednesday, 5 March 2025

    What should you do when a damaged Rivian comes into your repair facility? Can you measure it? Can it be straightened? What needs to be replaced?

  • Bumper Cover Repair With ADAS: Genesis Thursday, 27 February 2025

    A simple bumper repair on a modern vehicle may not be as simple as it seems. New technologies like blind spot monitoring, adaptive cruise control, and other advanced driver assistance systems (ADAS)...

  • Bumper Cover Repair With ADAS: Hyundai - UPDATE Thursday, 27 February 2025

    A simple bumper repair on a modern vehicle may not be as simple as it seems. New technologies like blind spot monitoring, adaptive cruise control, and other advanced driver assistance systems (ADAS)...

  • I-CAR Repairers Realm: SATA New Equipment And Technologies - Now Available Wednesday, 26 February 2025

    I-CAR staff discussed recent developments in SATA equipment and technology.

  • Calibration Research Tips: Ford/Lincoln Park Assist Operation Check - UPDATE Thursday, 20 February 2025

    While searching for information on advanced driver assistance systems (ADAS) on an OEM repair information site, you may come across unique calibration procedures or events. These events can vary by...

  • Honda Has Released The 2026 Passport Body Repair News Wednesday, 19 February 2025

    Honda has released a Body Repair News bulletin for the 2026 Passport. This document contains at-a-glance information for this model.