I-CAR Repairers Realm: Ford Explorer Rear Rail Sectioning

Posted on 26 September 2025

I-CAR had a discussion on 2020-2025 Ford Explorer rear rail sectioning.

In September’s episode of Repairers Realm, the I-CAR team and special guest Gerry Bonanni from Ford discuss the approved procedure for sectioning the rear rails on the 2020-2025 Explorer. Gerry and the I-CAR team walk you through key steps, provide insights, and share helpful tips.

Questions answered in this episode include:

How can the heat at the sectioning joint be kept to a minimum?
Why is the rear rail only sold as a complete assembly?
Which joining methods can be used for the procedure?

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