Back-To-Basics: Plug Weld Prep Using A Spot Blaster

Sometimes going back-to-basics can make the difference between a quality repair and a failed repair. Plug weld prep is not only a key factor in a successful repair but also in productivity.

There are many great ways to clean and prepare a plug weld area during panel installation. For example, using a:

  • Stainless-steel brush
  • Drill bit ground flat
  • Fiber wheel
  • Rivet shaver

Another solution is to use something that you may already have access to, a spot blaster. This tool can create a seal around the plug weld area not only cleaning the base material but also the surrounding area.

While it’s possible to clean the area in other ways, a spot blaster can make it that much faster and easier.

Additional I-CAR Collision Repair News you may find helpful:


Related I-CAR Courses

  • I-CAR Just In Time: Cybertruck Tuesday, 11 March 2025

    Sometimes seeing is understanding, that’s why I-CAR's technical team created the Just in Time video series to guide you through a variety of collision repair topics from ADAS and EVs to repair tips...

  • GM Repair Insights: Winter 2025 Monday, 10 March 2025

    The winter edition of General Motors (GM) Repair Insights magazine is now available.

  • Refinishing Park Assist Sensors: Genesis Friday, 7 March 2025

    Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require...

  • Refinishing Park Assist Sensors: Hyundai Friday, 7 March 2025

    Park assist sensors are part of the park assist system, just one of many advanced driver assistance systems (ADAS) found on vehicles today. Damaged sensors are typically replaced and may require...

  • Structural Straightening: Rivian Wednesday, 5 March 2025

    What should you do when a damaged Rivian comes into your repair facility? Can you measure it? Can it be straightened? What needs to be replaced?

  • Bumper Cover Repair With ADAS: Genesis Thursday, 27 February 2025

    A simple bumper repair on a modern vehicle may not be as simple as it seems. New technologies like blind spot monitoring, adaptive cruise control, and other advanced driver assistance systems (ADAS)...

  • Bumper Cover Repair With ADAS: Hyundai - UPDATE Thursday, 27 February 2025

    A simple bumper repair on a modern vehicle may not be as simple as it seems. New technologies like blind spot monitoring, adaptive cruise control, and other advanced driver assistance systems (ADAS)...

  • I-CAR Repairers Realm: SATA New Equipment And Technologies - Now Available Wednesday, 26 February 2025

    I-CAR staff discussed recent developments in SATA equipment and technology.

  • Calibration Research Tips: Ford/Lincoln Park Assist Operation Check - UPDATE Thursday, 20 February 2025

    While searching for information on advanced driver assistance systems (ADAS) on an OEM repair information site, you may come across unique calibration procedures or events. These events can vary by...

  • Honda Has Released The 2026 Passport Body Repair News Wednesday, 19 February 2025

    Honda has released a Body Repair News bulletin for the 2026 Passport. This document contains at-a-glance information for this model.