I-CAR Just In Time: Protecting UHSS Panels When Removing Spot Welds

Sometimes seeing is understanding, that’s why I-CAR's technical team created the Just in Time video series to guide you through a variety of collision repair topics from ADAS and EVs to repair tips and tricks. These videos enable you to, in less than 5 minutes, learn something new. Let’s check out what the team has for protecting ultra-high-strength steel (UHSS) panels when removing spot welds.

This I-CAR Just In Time video demonstrates an easy trick to protect UHSS panels while removing spot welds. Watch T.J. O’Oourke, Subject Matter Expert, show the difference between two different spot weld removal techniques with a belt sander.

Preventing the thinning of UHSS can reduce the chances of over grinding spot welds which may require the complete removal and replacement of the unintentionally damaged UHSS panel.

Always follow OEM vehicle-specific repair information for the most up-to-date repair procedures.


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