Structural Sectioning Procedures: Honda/Acura

Posted on 06 April 2017

Ask I-CAR receives many technical inquiries referring to sectioning. The collision repair industry wants to know where can you section, does the OEM have a sectioning procedure, and where can I find the sectioning procedure? Most OEMs allow sectioning to outer body panels and the front and rear rails. Sectioning reinforcements is not as common, as most reinforcements are replaced at factory seams.

Parts are made from various materials including HSS, UHSS, aluminum, and carbon fiber. These parts also have complex designs to collapse or transfer collision forces in a specific manner. Introducing a sectioning joint to many of these parts will alter how the part reacts to those collision forces. For this reason, sectioning a part is only allowed if supported by vehicle maker repair information. Let’s see what Honda/Acura says about structural sectioning.

Continue Reading...

Collision Hub - Repair University Live: OEM Repair Procedures Featuring General Motors and I-CAR

Posted on 04 April 2017

Collision Hub is a well-known source for collision repair news and information. On the Collision Hub website, you can find a monthly news report (Collision Hub Network News - CHNN), a blog, Repair University, and a relatively new feature Repair University Live. To view Repair University Live, you will need to purchase a subscription. However, the next episode, coming up on April 12, at 12:00 PM Eastern, will be sponsored by BASF, so it will be free to the public. Let’s take a look at how to view this episode and what it will include.

Continue Reading...

Repairer Driven News: Post-Repair Calibration Essential for Safety

Posted on 04 April 2017

While the debate around pre-repair scanning and post-repair scanning rages on, there is a step that often gets overlooked in the repair process. This step is just as, if not more, important as pre-repair scanning and post-repair scanning. Post-repair calibration, or aiming, is essential for many of today’s advanced driver assistance systems (ADAS) to function properly.

On March 29, 2017, Jason Bartanen, Industry Technical Relations Director was the guest columnist for Repairer Driven News (RDN) and he dove into the topic of post-repair calibration.

Continue Reading...

Weld-Through Primer Guidelines: Mercedes-Benz

Posted on 03 April 2017

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Mercedes-Benz recommends and where this information can be found.

Continue Reading...

When to Apply Corrosion Protection During the Repair Process

Posted on 31 March 2017

A key factor in collision repair, is making the repair last. When a vehicle is repaired, many areas get disturbed, which will then require corrosion protection to maintain a quality repair. However, there are certain precautions that need to be taken to safely and properly apply corrosion protection. Ask I-CAR received information on a vehicle that received corrosion protection before welding was completed. The fumes from the propellant ignited inside the rocker and exploded, causing major damage to the vehicle. Let’s look at how to prevent this from happening.

Continue Reading...

Structural Sectioning Procedures: FCA/Stellantis

Posted on 30 March 2017

Ask I-CAR receives many technical inquiries referring to sectioning. The collision repair industry wants to know where can you section, does the OEM have a sectioning procedure, and where can I find the sectioning procedure? Most OEMs allow sectioning to outer body panels and the front and rear rails. Sectioning reinforcements is not as common, as most reinforcements are replaced at factory seams.

Parts are made from various materials including HSS, UHSS, aluminum, and carbon fiber. These parts also have complex designs to collapse or transfer collision forces in a specific manner. Introducing a sectioning joint to many of these parts will alter how the part reacts to those collision forces. For this reason, sectioning a part is only allowed if supported by vehicle maker repair information. Let’s see what FCA/Stellantis says about structural sectioning.

Continue Reading...

Ford On Target 2017: Volume 1 - Outer B-Pillar Removal

Posted on 29 March 2017

Ford has released the first installment of their On Target publication for 2017. Features of this issue include how Ford has made the 2017 Super Duty an all-aluminum body over a steel frame, following suit of the F-150. The article describes many of the specs and features of the new model. Ford also has shared an outline for removing the B-Pillar Outer Panel. Let’s take a look at this procedure.

Continue Reading...

Weld-Through Primer Guidelines: Audi

Posted on 28 March 2017

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Audi recommends and where this information can be found.

Continue Reading...

SkillsUSA Update: Collision Repair Technology Contest

Posted on 27 March 2017

The 2017 SkillsUSA Championships will take place in Louisville, KY in June. Similar to last year’s competition, this year’s contest is introducing a new demonstration element to the competition. Plastic nitrogen welding will be demonstrated at the competition and contestants will be required to demonstrate proper safety, properly clean and prepare plastic parts, and making a nitrogen plastic weld repair. In June, 2018, plastic nitrogen welding will be a scored segment of the competition.

Continue Reading...

Weld-Through Primer Guidelines: Nissan

Posted on 23 March 2017

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Nissan recommends and where this information can be found.

Continue Reading...

Structural Sectioning Procedures: General Motors

Posted on 22 March 2017

Ask I-CAR receives many technical inquiries referring to sectioning. The collision repair industry wants to know where can you section, does the OEM have a sectioning procedure, and where can I find the sectioning procedure? Most OEMs allow sectioning to outer body panels and the front and rear rails. Sectioning reinforcements is not as common, as most reinforcements are replaced at factory seams.

Parts are made from various materials including HSS, UHSS, aluminum, and carbon fiber. These parts also have complex designs to collapse or transfer collision forces in a specific manner. Introducing a sectioning joint to many of these parts will alter how the part reacts to those collision forces. For this reason, sectioning a part is only allowed if supported by vehicle maker repair information. Let’s see what General Motors (GM) says about structural sectioning.

Continue Reading...

I-CAR 360: Chevrolet Bolt Video Now Available

Posted on 20 March 2017

The I-CAR Repairability Technical Support (RTS) team recently developed a new I-CAR 360 video on the 2017 Chevrolet Bolt EV. The video provides a 360 tour around the new Bolt EV.

Continue Reading...

Ford On Target 2017: Volume 1 - Super Duty Frame

Posted on 20 March 2017

Ford has released the first installment of their On Target publication for 2017. One of the articles discusses the construction and repairability of the frame on the 2017 Super Duty. Ford has made the 2017 Super Duty an all-aluminum body, over a steel frame following suit of the F-150. With mixed materials, special considerations need to be taken with the frame construction. The article describes what materials the frame is comprised of, and how it is constructed. Also, what parts are available for repairing the frame after a collision. Let’s take a look at the new Super Duty frame.

Continue Reading...

Weld-Through Primer Guidelines: Volvo

Posted on 16 March 2017

Weld-through primers are generally a zinc-based product that are applied to the mating surfaces prior to welding. Corroding zinc forms zinc oxide which protects the steel. This is called sacrificial corrosion. For a quality weld to be made it’s required that the weld-through primer be removed from the direct weld zone before welding the joint when GMA welding. Many OEMs have a position on when and how to use weld-through primer or when it shouldn’t be utilized. Let’s see what Volvo recommends and where this information can be found.

Continue Reading...

Toyota/Lexus/Scion Glass Replacement Requirements: UPDATE

Posted on 15 March 2017

The role of the windshield is a lot more complex than simply allowing a view of the road ahead. It is considered a structural part of the vehicle as it contributes to the strength of the roof and A-pillars. The windshield helps to manage collision energy and has become an integral part of several advanced safety systems.

It is commonly asked, "What is required when replacing a windshield?" With this question in mind, we will be presenting a series of articles that highlight some of the requirements from the various OEMs. As always, it is important to read through each vehicle-specific procedure to ensure a complete, safe, and quality repair.

Continue Reading...