FCA/Stellantis: Who Requires Or Recommends MIG Brazing?

In Europe, MIG brazing has been required or recommended on a widespread basis for several years. In the U.S., MIG brazing is not as common but is becoming more prevalent. As the RTS team is researching MIG brazing information, we are putting together a series of articles that identify OEM-specific MIG brazing recommendations and requirements for vehicles in the U.S. Let’s see what FCA/Stellantis has to say.

MIG brazing information is typically located in the Welding and Weld bonding and Sectioning Locations and Component areas of vehicle-specific body repair manuals (BRMs). The information in these documents may differ slightly depending on the specific vehicle.

When searching the BRM, you may notice a general statement for very high-strength steel that says, "May be attached using STRSW, weld bonding and Metal Active Gas (MAG) brazing to minimize heat affected zone." MIG brazing locations are specified within repair procedures of vehicle-specific body repair manuals and should be followed.

Some of the MIG brazing information you will find in these documents includes:

  • MIG brazing wire specification
  • Material thickness range
  • Shielding gas requirement
  • Wire speed

FCA/Stellantis sates the following about MIG brazing:

  • "Welding using brazing applies only if it is necessary to replace sheet metal that was previously welded with this type of welding and should only be carried out at the points recommended by the manufacturer.
  • This type of welding does not guarantee mechanical properties that are comparable with the other systems described previously and therefore does not apply to the joining of structural components.
  • It has a reduced heat affected zone as compared to GMAW.
  • The lower heat involved will not affect the strength properties of the metal being welded
  • MIG braze welding process requires use of Pulse Arc or STT welding machine."

It is important to note that MIG brazing should only be used where indicated in a vehicle-specific repair manual or where specified by the OEM to help ensure a complete, safe, and quality repair.

For additional FCA/Stellantis information, check out the following pages:
Alfa Romeo OEM Information
Chrysler OEM Information
Dodge OEM Information
Fiat OEM Information
Jeep OEM Information
RAM OEM Information

Additional I-CAR Collision Repair News you may find helpful:
MIG Brazing: What, Where, When, And Why?
Welding And MIG Brazing Hotspot
Who Requires Or Recommends MIG Brazing? UPDATE


Related I-CAR Courses

  • Film Thickness Gauge For Plastic Parts - Is It Worth The Investment? Friday, 26 April 2024

    Film thickness gauges continue to be a valuable tool in the collision industry. Most shops have gauges that work with both ferrous and non-ferrous substrates. So, should shops invest in a film...

  • Body Shop Business: EV Intake Process Wednesday, 24 April 2024

    Body Shop Business has released an article highlighting the importance of the electric vehicle (EV) intake process.

  • Repairer Driven News: Matte Clearcoat Challenges Monday, 22 April 2024

    Repairer Driven News (RDN) has released an article highlighting the challenges of matte and semi-gloss clearcoat.

  • I-CAR Just In Time: EV Repair Tips Wednesday, 17 April 2024

    Sometimes seeing is understanding, that’s why I-CAR's technical team created the Just in Time video series to guide you through a variety of collision repair topics from ADAS and EVs to repair tips...

  • I-CAR RTS App Monday, 15 April 2024

    Looking for another tool for your toolbox? An informational guide at your fingertips? Well, the I-CAR Repairability Technical Support (RTS) app is what you are looking for!

  • Repairer Driven News: ADAS Radar Optimized Paint Color Resources Friday, 12 April 2024

    Changes in advanced driver assistance systems (ADAS) radar technology are introducing new refinishing considerations. Paint film thickness not only may affect the performance of ADAS radars, color...

  • Back-To-Basics: Window Tab Retractor Thursday, 11 April 2024

    Sometimes going back-to-basics can make the difference between a quality repair and a failed repair. Window regulators have evolved over the years, most now using a clip type retaining method. With...

  • High-Voltage Vehicle Paint Booth Quick Reference Tuesday, 9 April 2024

    When refinishing high-voltage (HV) vehicles, it is important to check for OEM paint booth temperature recommendations so that HV components do not get damaged in the heat.

  • Ford On Target 2024: Volume 1 Friday, 5 April 2024

    Ford has released the first installment of their On Target publication for 2024.

  • 3M Offers SOP And Process Hands-On Training and Skill Development Thursday, 4 April 2024

    The 3M Skills Development Center is a 15,000 sq ft facility where technicians can take a Body Repair Course or Paint Prep and Refinish Course. Both courses are majority hands-on of standard...