JLR MET Technician – Level 2
JLR MET Technician – Level 2 |
JLR MET (Mechanical, Electrical and Trim) Event
The following JLR courses MUST BE COMPLETED before registering for a JLR MET (Mechanical, Electrical and Trim) event at I-CAR:
- ED2X00002 – Introduction to TOPIx
- ED2503227 – TOPIx for Bodyshop
- EDA102940 – EV Roles and Responsibilities
- EDA102100 – Electric Vehicle Informed Person (EVIP) (expires after 5 years) – OR –
EDAS03327 – Electric Vehicle Informed Person (EVIP – Recertification (expires every 5 years) - ED2500084 – Basic Electrics
- EDMC400016 – Vehicle Safety Systems
- ED2500050 – MET Interior and Exterior Trim
- ED2500065 – MET Mechanical
- PD2503623 – Exterior Lighting Systems
- PD2503622 – ADAS Awareness
- ED2200006 – Steering and Wheel Alignment
- ED2503539 – Bodyshop Air Conditioning System Operation
What To Bring To Class
All necessary tools will be provided during the class.
JLR Exclusive MET Accreditation Program
- Must be completed before attending the EV program
- Does not expire
- One week of training:
- Day 1-2: MET Basic Electrics
- Day 3: MET Bodyshop Air Conditioning Systems
- Day 4: MET Bodyshop Mechanical and Trim Processes
- Day 5: MET Bodyshop Steering and Wheel Alignment
CDMS03221 - MET Basic Electrics
Aims to provide classroom and practical activities, to introduce and develop the underpinning knowledge required to interpret basic vehicle electrical system operation.
Objectives:
- Identify the fundamental electrical principles that apply to vehicle electrical systems.
- Accurately measure voltage, resistance and current.
- Differentiate between series and parallel circuits, detailing realistic vehicle circuits for comparison.
- Describe the different battery types, care, and charging of vehicle batteries.
- Describe quiescent current/parasitic drain in vehicle electrical systems.
- Identify basic electrical components and recognize their function within a circuit.
- Begin to develop the skills to interpret electrical wiring diagrams on Topix.
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CD2503538 - MET Bodyshop Air Conditioning Systems
Gives technicians the Skills and Knowledge to safely and correctly recover and recharge a vehicles’ Air Conditioning refrigerant within a Bodyshop environment to JLR standards.
Objectives:
- Recall specific information from previous eLearning materials.
- Demonstrate compliance with health and safety regulations and best practices.
- Demonstrate safe operation of all tooling and equipment.
- Complete refrigerant recovery and recharge an air conditioning system.
- Replace a component in a damaged air conditioning system.
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CD2503585 - MET Bodyshop Mechanical and Trim Processes
Gives the technician the skills to complete Mechanical Electrical Trim (MET) operations in a bodyshop environment to Jaguar Land Rover (JLR) standards.
Objectives:
- Recall specific information from previous eLearning materials.
- Demonstrate the ability to service a vehicle’s cooling system, accurately perform headlamp alignment, and safely remove and reinstall an SRS component, then peer-teach these skills to colleagues.
- Demonstrate headlamp measurement and alignment procedures that meet JLR specifications.
- Demonstrate the safe removal and reinstallation of supplementary restraint system (SRS) components.
- Demonstrate the draining and recharging of the vehicle's cooling system to JLR specifications.
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CD2503586 - MET Bodyshop Steering and Wheel Alignment
Gives Bodyshop technicians the skills and knowledge to complete a wheel alignment measurement and return a vehicle to the correct specification.
Objectives:
- Recall specific information from previous eLearning materials.
- Identify steering and suspension components.
- Describe the wheel alignment measurement pre-checks.
- Demonstrate wheel alignment measurement and adjustment procedures.
- Interpret data following a wheel alignment measurement.
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2025 Training Dates - MET Training Events
Registration now available! Once all prerequisites are completed, please request to attend the appropriate training event below.
- June 8-12 - MET (Mechanical, Electrical and Trim) JLR Event (CANCELLED)
- June 22-26 - MET (Mechanical, Electrical and Trim) JLR Event (FULL)
- July 20-24 - MET (Mechanical, Electrical and Trim) JLR Event
- Wait List
MET Retake Events
A retake event is required for those that did not successfully complete the MET (Mechanical, Electrical and Trim) JLR Event at the I-CAR Chicago Technical Center.
The MET (Mechanical, Electrical and Trim) JLR Retake Event at I-CAR:
- will be scheduled and posted as needed throughout the year.
- is required for technicians that did not pass the MET (Mechanical, Electrical and Trim) JLR Event at I-CAR.
- is scheduled in conjuction with the full MET (Mechanical, Electrical and Trim) JLR Event with a limited number of seats reserved to retake students
- is scheduled Monday-Friday. However, you only need to retake the course that you did not pass.
- Monday-Tuesday: MET Basic Electrics Retake Event
- Wednesday: MET Bodyshop Air Conditioning Systems Retake Event
- Thursday: MET Bodyshop Mechanical and Trim Processes Retake Event
- Friday: MET Bodyshop Steering and Wheel Alignment Retake Event
2025 Training Dates - MET Retake Training Events
Registration now available! Once all prerequisites are completed, please request to attend the appropriate training event below.
- Wait List
Network Requirements Travel Information
JLR EV Technician - EVCP
JLR EV Technician – EVCP |
JLR EV Competent Person (EVCP) Event
The following JLR courses MUST BE COMPLETED before registering for a JLR JLR EV Competent Person (EVCP) event at I-CAR:
- ED2X00002 – Introduction to TOPIx
- EDA102940 – EV Roles and Responsibilities
- EDA102100 – Electric Vehicle Informed Person (EVIP) (expires after 5 years) – OR –
EDAS03327 – Electric Vehicle Informed Person (EVIP – Recertification (expires every 5 years) - ED2500084 – Basic Electrics
- CDMS03221 – Basic Electrics
- EDMS03019 – Basic EV Knowledge
- EDA102941 – EV Workshop Safety
- JLR MET (Mechanical, Electrical and Trim)
What To Bring To Class
All necessary tools will be provided during the class.
JLR Exclusive EVCP Accreditation Program
- Must be completed before attending an EV Authorized Person (EVAP) event
- 3-year certification term
- Two days of training:
- Day 1: Basic EV Knowledge
- Day 2: EVCP
CDMS03020 - Basic EV Knowledge
Familiarize delegates with Electric Vehicle (EV) platforms, component topologies, and Power Down methodologies.
Objectives:
- Define the principles of 12 Volts (V) and HV Power down procedures on electrified vehicles.
- Identify 12V disconnection methods using Jaguar Land Rover approved diagnostic tool and 12V system disconnect.
- Determine DC/DC converter support for the 12V system.
- Define the principle of equipotential bonding and test method.
- Demonstrate the correct setup and application of the Fluke 1507.
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CDM103048 - EVCP
To enable confident and safe work on Powered Down Electric Vehicle (EV) High Voltage (HV) Systems according to approved Workshop Manual Procedures, and all Jaguar Land Rover EV Safety Rules.
Objectives:
- Investigate the dangers of working with High Voltage (HV).
- Identify the knowledge requirements of an Electric Vehicle Competent Person (EVCP).
- Identify High Voltage (HV) circuits and the dangers.
- Define bonding systems and identify the testing procedures.
- Determine when safety barriers and signage are required.
- Investigate vehicle quarantine. When is it required & which authority level can quarantine a vehicle?
- Explore Personal Protective Equipment (PPE) requirements and when to use them.
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2025 Training Dates - EVCP Training Events
Registration now available! Once all prerequisites are completed, please request to attend the appropriate training event below.
- Wait List
EVCP Retake Events
A retake event is required for those that did not successfully complete the EV Competent Person (EVCP) JLR Event at the I-CAR Chicago Technical Center.
The EV Competent Person (EVCP) Retake Event at I-CAR:
- will be scheduled and posted as needed throughout the year.
- is required for technicians that did not pass the EV Competent Person (EVCP) JLR Event at I-CAR.
- is scheduled in conjuction with the full EV Competent Person (EVCP) JLR Event with a limited number of seats reserved to retake students
- is scheduled Monday-Friday. However, you only need to retake the course that you did not pass.
- Day 1: Basic EV Knowledge Retake Event
- Day 2: EVCP Retake Event
2025 Training Dates - EVCP Retake Training Events
Registration now available! Once all prerequisites are completed, please request to attend the appropriate training event below.
- Wait List
Network Requirements EVAP Travel Information
JLR Panel Technician – Level 3
JLR Panel Technician – Level 3 |
AD3502802 - CD3500052 – Steel Repair – Structural
This steel welding program MUST BE SUCCESSFULLY COMPLETED BEFORE ATTENDING THE JLR ALUMINUM program.
JLR Exclusive Steel Accreditation Program
- Must be completed before attending the aluminum welding program
- Required due to mixed material architecture and steel vehicles in the JLR product line
- Teaches the steel joining techniques specified in JLR collision repair procedures
- Utilizes a 0.8 mm thick sill assembly built in class similar to the aluminum program
- Is mainly hands-on
- Includes resistance spot-welding, MAG steel seam and plug welding, and MIG brazing
- Requires renewal every three years
- Includes information on how to prep for the JLR structural aluminum training and welding test
The following JLR courses MUST BE COMPLETED before registering for the JLR Initial Steel Welding Assessment and Reassessment courses at I-CAR:
- ED2X00002 – Introduction to TOPIx
- ED3500052 – Steel Repair - Structural
- EDA102100 – Electric Vehicle Informed Person (EVIP) (expires after 5 years) – OR –
EDAS03327 – Electric Vehicle Informed Person (EVIP) – Recertification (expires every 5 years) - ED2503227 – TOPIx for Bodyshop (Required April 1, 2025)
- EDA102940 – EV Roles and Responsibilities (Required April 1, 2025)
- EDM503398 – Metallurgy (Required April 1, 2025)
- EDM503397 – Repair Classification (Required April 1, 2026)
- PDM503435 – Cosmetic Repairs to JLR Vehicles (Required April 1, 2026)
- PD2503404 – Vehicle Body Components and Construction (Required April 1, 2026)
- PD2503501 – NVH and Corrosion Protection (Required April 1, 2026)
- EDM503420 – Basic Measuring for Damage Assessment (Required April 1, 2026)
- PD2503500 – Vehicle Body Component Removal and Installation (Required April 1, 2026)
- EDM503473 – JLR Vehicle Platforms (Required April 1, 2026)
What To Bring To Class
Many of the welding failures we encounter are related to eyesight deficiencies!
Bring to class:
- any prescription eyewear or magnifier lenses typically used in your welding helmet.
- safety glasses.
- work safety shoes.
- work gloves.
- welding gloves.
- auto-darkening welding helmet.
- protective welding jacket.
- properly fitted welding respirator (WI).
- N95 respirator (voluntary for GA).
Assessment Test Piece - Description and Required Welds
The JLR steel welding accreditation program requires making the following welds on 0.8 mm steel coupons:
- steel open butt welds in the flat, vertical, and overhead position.
- steel 5 mm plug welds on coupons in the vertical position.
- MIG braze open butt welds in the flat, vertical, and overhead position.
- MIG braze slot welds in the vertical position.
It is recommended to become proficient on all of the vertical welds before attempting welds in other positions.
The three-piece steel sill assembly used for the welding accreditation test requires the following welds:
- 38 resistance spot welds on the upper and the lower flanges
- 5 MIG braze slot welds on one-half of the center flange
- 9 MAG 5 mm steel plug welds on one-half of the center flange
- 1 MIG braze vertical open butt joint weld
- 1 MAG steel vertical open butt joint weld
Test Preparation
The training and test at I-CAR incorporates resistance spot-welding, MAG steel welding, and MIG brazing. The resistance welding has not been a failure point on the test, but practice of the MIG and MAG welding is a MUST. Listed below are the welding methods, and required materials for practicing prior to attending the AD3502802 - CD3500052 – Steel Repair – Structural program.
Aluminum and steel coupons can be purchased from:
- Custom Metal Shearing Inc.
- Dayton, OH 45404
- 937-233-6950 (office)
- Attention: Bob Colby
MIG Brazing - Required Consumables And Welder Settings
- Use CuSi-A or CuSi-3 - 1.0 mm electrode wire with 100% Argon gas.
- Use 0.8 mm mild steel for practice (same thickness as the assessment).
- Set the machine in the Synergic mode for all MIG braze joints. The JLR training and welding test have been updated to allow MIG brazing to be done in the Synergic rather than the Pulse-Synergic mode.
- 55–65 amps is the range to use as a starting point.
The Fronius 2700 setup includes the following:
- Install a dedicated graphite liner with a 1.0 mm contact tip in the torch.
- Install 1.0 mm drive rolls to accommodate the 1.0 mm electrode wire.
The U.S. Fronius 2700 machines do not have a 1.0 mm diameter electrode setting, which is the required electrode diameter for JLR. Use the 0.9 mm diameter setting. Set the electrode selection to CuSi-A. Use Conventional trigger.
MIG Braze Open Butt Joint – Technique
- The root gap between the panels is 1–2 mm on flat and vertical welds.
- Vertical welds are done travelling from the bottom upward.
- Angle the torch slightly toward the direction on travel (push).
- Weld open butt joints using a series of overlapping circular welds approximately 6 mm in diameter.
- Weld with 15–25 mm electrode stick-out, which will increase backside capillary flow.
- Each weld is started at the edge of the previous weld.
- Do not move the torch during the weld. Advance the torch 2–3 mm during the cooling of previous weld.
- The pause between each weld reduces the heat input into the panel.
- Develop a rhythm of welding (about 2–4 seconds) and pausing (about 2–4 seconds).
MIG Braze Open Butt Weld – Inspection
- All visible weld surfaces must be clean, bright and of a uniform profile.
- The face side weld seam should show uniform height and width over its entire length. Bead height is 1–3 mm.
- The backside bead must be a consistent width and without voids. Ideally the backside bead is the same width as the face side bead.
- The backside bead height is a minimum of 0.5 mm and 2 mm maximum.
- The heat mark must not exceed 30 mm.
- No areas of:
- Multiple welds
- Undercut
- Underfill
- Porosity
- Cracking
- Burn-through
- Weld skip
- Excessive weld spatter
MIG Braze Slot Weld – Technique
- The 20 mm length of the slots are positioned horizontally.
- Weld the slot welds using an overlapping circular travel pattern across the narrow opening of the slot.
- Each weld pass should extend slightly beyond the top and bottom edge of the slot hole.
- This method is used to increase the capillary flow of the puddle under the edges of the slot.
MIG Braze Slot Weld – Inspection
- All visible weld surfaces shall be clean and of a uniform profile.
- The face side weld must be consistently higher than the top panel, and the slot must be filled. The weld must have uniform height and width over the entire length. Bead height must not exceed 3 mm at any point.
- Face side bead height must not exceed 3 mm.
- The backside heat mark must be a consistent width and length across the area of the slot.
- The heat mark must not exceed 30 mm.
- The slot weld must not have any areas of:
- Multiple welds
- Undercut
- Underfill
- Porosity
- Cracking
- Burn-through
- Weld skip
- Excessive weld spatter
Video: "MIG Braze Slot Weld – Inspection"
MAG Steel Welding – Required Consumables And Welder Settings
- Electrode wire is 0.8 mm ER70S-6.
- Shielding gas is 80% Argon-20% CO2.
- Welding machine is set to NON-PULSE synergic for steel weld joints or Standard mode.
MAG Steel Weld Open Butt Joint - Technique
- Use individual overlapping circular welds similar to the MIG Braze techniques.
- Root gap is 1–1.5 mm
- The torch angled upward slightly toward the direction of travel, which is from the bottom of the vertical joint moving upward.
Video: "MAG Steel Weld Open Butt Joint – Creating Practice Welds"
MAG Steel Open Butt Joint Weld – Inspection
- Bead should be even and consistent on both side.
- Face side bead is a consistent 1–3 mm.
- Bottom surface penetration is a consistent 1–3 mm.
- Bead surfaces are clean and of a uniform profile.
- The heat mark is less than 30 mm wide.
- The bead must not have any areas with:
- Multiple welds
- Undercut
- Porosity
- Cracking
- Burn-through
- Weld skip
- Excessive weld spatter
Video: "MAG Steel Open Butt Joint Weld – Inspection"
MAG Steel Plug Weld – Technique
- Plug holes are 5 mm.
- The weld is started and made by striking the arc in the plug hole.
- The torch is positioned at 90 degrees to the panel.
- This requires adjusting the machine output in relation to the weld timing to obtain the correct face profile and penetration.
Video: "MAG Steel Plug Weld – Creating Practice Welds"
MAG Steel Plug Weld – Inspection
- The nugget must be circular - not oblong
- The nugget face height is 1–3 mm
- The nugget edges should be wetted out - no cold lap
- There are no skips
- The backside has 0.5–1.5 mm melt-through height
- The heat mark must not exceed 30 mm
- Must not have any areas with:
- Multiple welds
- Undercut
- Porosity
- Cracking
- Burn-through
- Weld skip
- Excessive weld spatter
Video: "MAG Steel Plug Weld – Inspection"
click image to enlarge
Pass - MAG steel plug weld – front side
Pass - MAG steel plug weld – backside
2025 Training Dates JLR Steel Repair - Structural Training Event
Registration now available! Once all prerequisites are completed, please request to attend the appropriate training event below.
- June 8-12 - AD3502802 - CD3500052 - JLR Steel Repair - Structural - Atlanta, GA
- July 13-17 - AD3502802 - CD3500052 - JLR Steel Repair - Structural - Atlanta, GA (FULL)
- Wait List
AD3502802 - CD3500088 – Steel Repair – Structural Reassessment
The steel reassessment session is required for those that did not successfully complete the steel welding programs at the I-CAR Tech Center OR for technicians that are renewing their 3-year JLR steel weld certifications.
The Steel Reassessment at I-CAR:
- will be scheduled and posted as needed throughout the year.
- is required for technicians that failed the assessment test at I-CAR.
- is scheduled for Monday-Thursday or Tuesday-Friday.
- includes one-on-one welding coaching.
- is required every 3 years after passing the initial assessment course.
- CD3500052 – Steel Repair (taken after January 2015)
2025 Training Dates JLR Steel Repair - Structural Reassessment Training Event
Registration now available! Once all prerequisites are completed, please request to attend the appropriate training event below.
- June 15-18 (Monday-Thursday) - AD3502802 - CD3500088 - JLR Steel Repair - Structural Reassessment - Atlanta, GA (FULL)
- June 23-26 (Tuesday-Friday) - AD3502802 - CD3500088 - JLR Steel Repair - Structural Reassessment - Atlanta, GA (FULL)
- July 7-10 (Tuesday-Friday) - AD3502802 - CD3500088 - JLR Steel Repair - Structural Reassessment - Atlanta, GA (FULL)
- July 20-23 (Monday-Thursday) - AD3502802 - CD3500088 - JLR Steel Repair - Structural Reassessment - Atlanta, GA (FULL)
- Wait List
Network Requirements Level 4 Travel Information - WI Travel Information - GA
Travel Information - Atlanta, GA
Travel Information - GA |
Training Location
Jaguar Land Rover ACADEMY - South
3800 Camp Creek Pkwy
Building 1000, Suite 100
Atlanta, GA. 30331
Class Times
Intiial Assessment Events
Monday through Thursday - 7:30 am - 4:00 pm
Friday - 7:30 am - 12:30 pm
*Return flights out of Atlanta (ATL) can be booked any time after 3:00 pm (EST) on final day of class, but keep in mind the airport is one of the largest and busiest in the US*
Reassessment Events
Monday through Thursday or
Tuesday through Friday
Day 1-3 - 7:30 am - 4:00 pm (Unless otherwise communicated)
Day 4 - 7:30 am - 12:30 pm (Unless otherwise communicated)
*Return flights out of Atlanta (ATL) can be booked any time after 3:00 pm (EST) on final day of class, but keep in mind the airport is one of the largest and busiest in the US*
Air Travel
Hartsfield-Jackson International
(Airport Code: ATL)
Preferred Hotels
AC Hotel Atlanta Airport Gateway (Primary)
2079 Hospitality Way
Atlanta, GA 30344
Link for Jaguar Land Rover Discount: www.marriott.com/event-reservations/reservation-link
OR Call (404) 665-0309
Parking included in room rate.
Atlanta Airport Marriott (Secondary)
4711 Best Road
Atlanta, GA 30337
(404) 766-7900, call and ask for the JLR rate.
No shuttle service available.
Ground Transportation
Guests staying at the AC Hotel Atlanta Airport Gateway are provided complementary airport shuttle and transportation to and from the airport and the JLR ACADEMY by request (call hotel for pickup from airport).
Meals
Complimentary breakfast is available for guests staying at the AC Hotel Atlanta Airport Gateway.
Lunch is provided every day of class at the JLR ACADEMY.
Dinner is on your own every evening.
Clothing and Safety Items
While you are a guest at the JLR ACADEMY, we expect that you will be wearing attire appropriate for the shop. Jeans, work boots, t-shirts are expected/acceptable. Please be respectful of our employees and refrain from wearing clothing with profanity, inappropriate images or messages.
Please bring a welding helmet, welding gloves, a welding jacket or leathers, and steel toe work boots, and N95 respirators (voluntary).
Frequently Asked Questions
- How do I allow I-CAR to share my training information with JLR?
- What time do classes start and end?
- Where should I book my air travel?
- What hotel do I stay at and is there a special rate?
- Do I need a car while at the event?
- What steel event dates are available?
- What do I need to bring to the steel event?
- What are the required steel welds?
- How should I prepare for the steel welding event?
- Where can I see samples of the welds I will be making at the steel event?
- What aluminum event dates are available?
- What do I need to bring to the aluminum event?
- What are the required aluminum welds?
- How should I prepare for the aluminum welding event?
- Where can I see samples of the welds I will be making at the aluminum event?
Contacts
JLR Dealer Systems Support Group
jlrdssg@jaguarlandrover.com
Phone: 800-392-9090, Option 3
Fax: 800-886-1159
Support Hours: Mon-Fri, 8AM-9PM ET
Cancellation Policy
Classroom Training enrollments cancelled close to the class start date (late-notice cancellations), those unattended altogether (no-shows), or those who show up late (late arrivals) waste valuable resources that cannot be recovered.
In an effort to reinforce the value of Jaguar Land Rover Training & Development (JLR Training) classroom training seats, JLR Training will charge Body Shops for no-shows or for cancelling any enrollment within thirty (30) days of the class start date for the full price of the event. Late cancellations and no-shows due to extenuating circumstances, such as a personal emergency or weather travel delays, will be considered on a case by case basis. Proof of the circumstance is required (doctor’s note or flight cancellation notification).
Late arrivals are also subject to these terms. If a Technician is more than 2 hours late to an initial assessment training event, they are too late to catch up with the rest of class. If you show up more than 2 hours late, you will be sent home and will need to reschedule your training for another session. If a Technician is more than 1 day late to a reassessment training event, they are too late to catch up with the rest of class. If you show up more than 1 day late, you will be sent home and will need to reschedule your training for another session. If you are late within the designated timeframe, standard event fees apply. If you are late beyond the designated timeframe, you will also be charged the full price of the event due to taking up a seat from someone else. Similar to no-shows and late cancellations, late arrivals due to extenuating circumstances, such as a personal emergency or weather travel delays, will be considered on a case-by-case basis. Proof of the circumstance is required (doctor’s note or flight cancellation notification).
In the event of a no-show due to extenuating circumstances, such as a personal emergency or flight cancellations, JLRNA must be contacted by noon (local time) on the first day of class in order for any consideration to be applied. To cancel your booking or notify us of a late cancellation, please contact JLRNA at JLRCRN@jaguarlandrover.com. You will need to provide your name, booking reference, address and details of the booking.
Network Requirements Level 3 Level 4 Travel Information - WI
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