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Request
Does Ford allow straightening of the magnesium radiator core support?
Response
Per the 2011 Ford F-150 Workshop manual under "Welding Precautions - Magnesium Alloy": "The use of this material for the radiator support results in some unique repair characteristics and special precautions are required.
- If any component is bent less than 90 degrees, the part can be straightened. If any cracks occur during the straightening process, a new component must be installed.
- Heat is not required to straighten the casting.
- Pry bars are the suggested tool of choice to aid in straightening.
- Do not grind on the magnesium casting.
- Avoid sanding through the powder coating and into the magnesium casting. Light sanding of the powder coating is permissible if required."