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Home / Ask I-CAR / What does Ford say about plug weld hole size when welding aluminum?

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What does Ford say about plug weld hole size when welding aluminum?

Response

Per the 2015 Ford F-150 Structural Repair Training (FOR06) course, outer box side replacement: “If plug welds are used, a 6.5 mm hole is required.”

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Course Ford Collision Repair Overview